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  VDU(vacuum distillation unit)¿¡¼­ 1st stage ejector ÀÇ spillback À¯·®
  ±Û¾´ÀÌ : ¿µ¸Å´Ï   °íÀ¯ID : ymdotcom     ³¯Â¥ : 14-07-18 14:36     Á¶È¸ : 6213    
¾È³çÇϼ¼¿ä. VDU unitÀ» ´ã´çÇÏ°í ÀÖ´Â process engineerÀÔ´Ï´Ù.
 
ÇöÀç Vacuum systemÀÇ 1st stage ejectorÀÇ spillback sizingÀ» °í¹ÎÁßÀä.
spillback lineÀÇ flowrate¸¦ ¾î¶² ½ÄÀ¸·Î °í·ÁÇؾßÇÒÁÙ ¸ô¶ó¼­ °í¹ÎÁßÀÔ´Ï´Ù.
 
±âº» design data´Â ÀÌ·¯ÇÕ´Ï´Ù.
 
1. suction pressure = 23mbara
2. flashzone pressure = 50mbara (column delta P=25mbara/ line delta P=2mbara)
3. motive steam rate = 21719kg/hr
4. ovhd vapor rate = 11377kg/hr
5. discharge pressure = 127.7mbara
 
columnÀÇ flashzone P=50mbara ¸¦ fix Çؼ­ forward·Î °è»êÀ» Çغôµ¥ ¹º°¡ Á» ÀÌ»óÇؼ­¿ä.
 
50%(T/D), 100%(normal), 110%(max.) flow rate ¿¡¼­ column pressure dropÀº vendor inform¿¡ µû¶ó °¢°¢ 1.6mbar/5.77mbar/7.02mbar °¡ µË´Ï´Ù. ÀÌ¿¡ µû¶ó 1st ejectorÀÇ suction P= 48.4 / 44.23 / 42.98 mbara ÀÌ°í¿ä.
À̶§ÀÇ required steam rate´Â ejector curve»ó 1287kg/hr / 4641.4kg/hr / 5646.9kg/hr ÀÔ´Ï´Ù.
 
ÀÌ°æ¿ì, Áö¼ÓÀûÀ¸·Î motive steam rate°¡ 21719kg/hr·Î °ø±ÞÀÌ µÈ´Ù°í ÇÏ¿© Â÷À̸¸Å­ recycleÀÌ µÈ´Ù°í º¸´Â°Ô ¸Â´Â °Ç°¡¿ä?
 
Áï, (21719-1287=)20431.8kg/hr / (21719-4641.4=)17077.4 kg/hr / (21719-5646.9=)16071.9kg/hr
¾ç¸¸Å­ spillback lineÀ¸·Î Èê·Á¾ß ÇÑ´Ù.
 
Á¦ »ý°¢ÀÌ ¸Â³ª¿ä?
À߸ø ¸ÆÀ» Áý°í ÀÖ´Ù¸é º¸Åë spillback lineÀÇ À¯·®À» °áÁ¤ÇÏ´Â ¹æ½ÄÀÌ ¾îÂîµÇ´ÂÁö Á¶¾ð ºÎŹµå¸³´Ï´Ù.
°¨»çÇÕ´Ï´Ù.

½ºÅ×Æijë Stefano   14-07-21 19:27
(1) Spill Back Recycle Rate
Vacuum SystemÀÇ ConfigurationÀÌ ¼³¸íµÇ¾î ÀÖÁö ¾Ê¾Æ¼­ ÆÇ´ÜÇϱâ´Â ¾î·ÆÁö¸¸ Motive Steam Rate´Â Normal LoadÀÏ ¶§ °¢´ÜÀÇ Ejector¿¡¼­ ¼Ò¿äµÇ´Â ¾çÀÇ ÃÑÇÕÀÏ °ÍÀ̱⠶§¹®¿¡ Áú¹®¿¡¼­¿Í °°Àº ¹æ¹ýÀ¸·Î Loadº° Recycle ·®À» ±×¸® °è»êÇÏ¸é ¸ÂÁö ¾ÊÀ» °ÍÀÔ´Ï´Ù.  Overhead Vapor°¡ Á÷Á¢ 1´Ü Ejector·Î µé¾î°¡´ÂÁö Condenser¸¦ °ÅÃÄ µé¾î°¡´À³Ä¿¡ Ejector ¹èÃâ ºÎÇÏ´Â µû¶ó Å©°Ô´Þ¶óÁý´Ï´Ù.

(2) Recycle Gas
Spill Back LineÀ¸·Î ¼øȯµÇ´Â Recycle ¾çÀº ÁÖ·Î NoncondensablesÀÌ°í ¿©±â¿¡ Recycle ¿Âµµ, ¾Ð·Â¿¡¼­ Æ÷È­µÈ ÀÀÃ༺ À¯ºÐÁõ±â¿Í ¼öÁõ±âÀÇ È¥ÇÕ¹°·Î ±¸¼ºµÇ¾î ÀÖÀ» °ÍÀÔ´Ï´Ù.  µû¶ó¼­ <(21719-1287=)20431.8kg/hr / (21719-4641.4=)17077.4 kg/hr / (21719-5646.9=)16071.9kg/hr >µî°ú °°ÀÌ Steam ¼øȯµÇ´Â °ÍÀ¸·Î °£ÁÖÇÏ°í °è»êÇÒ ¼ö ¾ø½À´Ï´Ù.  (°¢´Ü EjectorÀÇ Steam·®Àº Áø°øµµ¿Í ¹èÃâÁõ±âÀÇ À¯·® ¹× ºÐÀÚ·®¿¡ ÀÇÇØ °áÁ¤µË´Ï´Ù.  Ejector Vendor Data¿¡ Áø°øµµ¿¡ µû¶ó Steam/Gas Ratio°¡ Á¤ÇØÁ® ÀÖÀ¸¹Ç·Î Condenser ÃⱸÀÇ ¹ÌÀÀÃà °¡½º°¡ ¼øȯµÈ´Ù°í º¸°í °è»êÇØ¾ß ÇÔ.)

(3) Spill Back  Line Sizing
Spill Back ¿¬°á¶óÀΰú Control ValveÀÇ SizingÀº 1) Áø°øµµ¿Í 2)¹èÃâÁõ±â ¼ººÐ, 3)¹èÃâÁõ±â À¯·®ºÎÇÏ ¹× 3)Spill Back Line(Valve)ÀüÈÄ ¾Ð·ÂÂ÷¸¦ ±âÁØÀ¸·Î Á¤ÇØ¾ß ÇÒ °ÍÀÔ´Ï´Ù.  (SystemÀÇ Air Leak°¡ Å©°Å³ª VaporÁß Noncondensable °¡½ºÀÇ ÇÔ·®ÀÌ ´Ã¾î³ª¸é Vacuum ºÎÇÏ°¡ ´Ã¾î³ª´Â È¿°ú·Î Áø°øµµ°¡ ¶³¾îÁü.)
   

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